U151e Repair Manual

2021年2月8日
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U151E, U151F A/T REPAIR MANUAL (RM1021U) GLOSSARY OF SAE AND TOYOTA TERMS This glossary lists all SAE-J1930 terms and abbreviations used in this manual in compliance with SAE rec- ommendations, as well as their Toyota equivalents. TERMS FOR AUTOMATIC TRANSAXLE REPAIR MANUAL Toyota U151E / U151F Transmission Repair Manual. 2006 Toyota Avalon Service Repair Workshop Manual DOWNLOAD Original Factory 2006 Toyota Avalon Service Repair Manual is a Complete Informational Book. This Service Manual has easy-to-read text sections with top quality diagrams and instructions. Trust 2006 Toyota Avalon Service Repair Manual will give you everything you need to do the job.
*U151e Repair Manual Pdf
*Repair Manual For Dodge Intrepid
*Repair Manual Tractor
COMPONENTS
REPLACEMENT
U151E, U151F, U250E Remanufactured Valve Body (’04–’16) Part Nos. TOY181 TOY181-RMN NOTE: Save your existing manual valve for reuse with our remanufactured valve body. Valve Body Installation Tips 1. Verify Case Accumulator Pistons & Springs are Installed Correctly Common spring colors:. C2 (Closest to bell housing) = Yellow.
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REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
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REMOVE FRONT DRIVE SHAFT ASSY RH
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REMOVE FRONT DRIVE SHAFT ASSY LH
SST 09520−01010, 09520−24010 (09520−32040)
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REMOVE TRANSMISSION CONTROL CABLE BRACKET No.2
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Remove the bolt and transmission control cable bracket No.2.Remove transmission control cable bracket No.2
5. REMOVE WIRE HARNESS CLAMP
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Disconnect the wire harnesses from the 2 clamps.
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Remove the 2 bolts and 2 clamps.Remove wire harness clamp
6. DISCONNECT WIRE HARNESS
Remove the bolt and disconnect the wire harness. Disconnect wire harness
7. REMOVE STARTER ASSY
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Disconnect the connector.
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Remove the nut and disconnect the starter wire.
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(Remove the 2 bolts and starter assy. Remove starter assy
8. DISCONNECT CONNECTOR
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Disconnect the transmission wire connector.
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Disconnect the park/neutral position switch connector.
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Disconnect the 2 transmission revolution connectors. Disconnect connector
9. REMOVE TRANSMISSION CONTROL CABLE BRACKET No.1
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Remove the bolt and oil cooler tube clamp.
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Remove the 2 bolts and transmission control cable bracket No.1. Remove transmission control cable bracket No.1
10. REMOVE TRANSMISSION OIL FILLER TUBE SUB−ASSY
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Remove the ATF level gauge.
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Disconnect the breather hose from the wire harness bracket.
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Remove the bolt and transmission oil filler tube sub−assy.
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Remove the O−ring from the oil filler tube sub−assy.
11. DISCONNECT OIL COOLER INLET TUBE No.1
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Disconnect the oil cooler inlet tube No.1.Disconnect oil cooler inlet tube No.1
12. DISCONNECT OIL COOLER OUTLET TUBE No.1
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Disconnect the oil cooler outlet tube No.1.
13. REMOVE ENGINE MOUNTING BRACKET FR
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Remove the 3 bolts and engine mounting bracket FR. Remove engine mounting bracket FR
14. REMOVE AUTOMATIC TRANSAXLE ASSY
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Remove the 2 bolts and nut.
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Remove the exhaust pipe support bracket and exhaust pipe support bracket No.1 from the automatic transaxle.
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Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.
HINT: There will be one green colored bolt.
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Remove the 8 bolts.
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Separate and remove the automatic transaxle.
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REMOVE TORQUE CONVERTER CLUTCH ASSY
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REMOVE TRANSAXLE CASE COVER UPPER
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Remove the 3 bolts and transmission case cover upper.Remove transaxle case cover upper
17. INSPECT TORQUE CONVERTER CLUTCH ASSY
SST 09350−32014 (09351−32010, 09351−32020)
18. INSTALL TRANSAXLE CASE COVER UPPER
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Install the transmission case cover upper with the 3 bolts.
Torque: 12 N·m (122 kgf·cm, 9 ft·lbf) Install transaxle case cover upper
19. INSTALL TORQUE CONVERTER CLUTCH ASSY
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Install the torque converter clutch to the automatic transaxle.
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Using vernier calipers and a straight edge, measure the dimension ”A” between the transaxle fitting part of the engine and the converter fitting part of the drive plate.
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Using vernier calipers and a straight edge, measure the dimension ”B” shown in the illustration and check that ”B” is greater than ”A” (measured in step b.).
Standard: A + 1 (0.03937 in.) mm or more
NOTICE: Remember to minus the thickness of the straight edge.
20. INSTALL AUTOMATIC TRANSAXLE ASSY
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Install the automatic transaxle to the engine with the 8 bolts.
Torque: Bolt A: 64 N·m (653 kgf·cm, 47 ft·lbf) Bolt B: 46 N·m (470 kgf·cm, 34 ft·lbf) Bolt C: 37 N·m (377 kgf·cm, 27 ft·lbf)
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Apply a few drops of adhesive to 2 threads on the tip of the 6 torque converter clutch mounting bolts.
Adhesive: Part No. 08833−00070, THREE BOND 1324 or equivalent
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Install the 6 torque converter clutch mounting bolts.
Torque: 41 N·m (418 kgf·cm, 30 ft·lbf)
NOTICE: First install the green colored bolt, and then the remaining 5 bolts.
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Install the exhaust pipe support bracket and exhaust pipe support bracket No.1 to the automatic transaxle with the 2 bolts and nut.
Torque: Bolt : 7.8 N·m (80 kgf·cm, 69 in.·lbf) Nut : 21 N·m (214 kgf·cm, 16 ft·lbf)
21. INSTALL ENGINE MOUNTING BRACKET FR
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Install the engine mounting bracket FR with the 3 bolts to the automatic transaxle.
Torque: 64 N·m (653 kgf·cm, 47 ft·lbf)
22. INSTALL TRANSMISSION OIL FILLER TUBE SUB−ASSY
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Coat a new O−ring with ATF, and install it to the oil filler tube.
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Install the oil filler tube to the automatic transaxle with the bolt.
Torque: 5.5 N·m (56 kgf·cm, 49 in.·lbf)
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Connect the breather hose to the wire harness bracket.
NOTICE: The breather hose should be on the left side of the vehicle.
d. Install the ATF level gauge.
23. INSTALL TRANSMISSION CONTROL CABLE BRACKET No.1
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Install the control cable bracket No.1 with the 2 bolts.
Torque: 12 N·m (122 kgf·cm, 9 ft·lbf)
24. INSTALL OIL COOLER INLET TUBE No.1
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Temporarily install the oil cooler outlet tube No.1.
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Temporarily install the oil cooler inlet tube No.1.
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Install the oil cooler tube clamp and bolt.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
HINT: Install them so that the oil cooler tube cushion is positioned as shown in the illustration.
*
Install the oil cooler inlet tube No.1.
Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)
25. INSTALL OIL COOLER OUTLET TUBE No.1
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Install the oil cooler outlet tube No.1.
26. CONNECT CONNECTOR
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Connect the transmission wire connector.
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Connect the park/neutral position switch connector.
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Connect the 2 transmission revolution connectors. Connect connector
27. INSTALL STARTER ASSY
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Install the starter assy with the 2 bolts.
Torque: 37 N·m (377 kgf·cm, 27 ft·lbf)
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Connect the connecter.
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Connect the starter wire with the nut.
Torque: 9.8 N·m (100 kgf·cm, 87 in.·lbf) Install starter assy
28. CONNECT WIRE HARNESS
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Connect the wire harness with the bolt.
Torque: 13 N·m (139 kgf·cm, 9 ft·lbf)Connect wire harness
29. INSTALL WIRE HARNESS CLAMP
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Install the 2 clamps and 2 bolts.
Torque: 8.4 N·m (86 kgf·cm, 74 in.·lbf)
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Connect the wire harnesses to the clamps. Install wire harness clamp
30. INSTALL TRANSMISSION CONTROL CABLE BRACKET No.2
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Install the transmission control cable bracket No.2 with the bolt.
Torque: 12 N·m (122 kgf·cm, 9 ft·lbf) Install transmission control cable bracket No.2
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INSTALL FRONT DRIVE SHAFT ASSY LH
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INSTALL FRONT DRIVE SHAFT ASSY RH
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INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
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RESET MEMORYMore about «Automatic transmission / trans»:Automatic transaxle assy (ATM)Automatic transaxle assy (U250E)Automatic transaxle fluid (ATM)Torque converter clutch and drive plate (ATM)Transmission revolution (ATM)Park/neutral position switch assy (ATM)Transmission wire (U151E)Transmission wire (U250E)Transmission valve body assy (U151E)Transmission valve body assy (U151E)Transmission valve body assy (U250E)Front differential oil seal (U151E)Front differential oil seal (U250E)Shift lock system (ATM)U151e Repair Manual PdfFloor shift assy (ATM)Floor shift assy (ATM)Transmission control cable assy (ATM)Floor shift parking lock cable assy (ATM)Park/neutral position switch assy (ATM)Automatic transaxle assy (U151E)Toyota Camry Service Manual / Automatic transmission / trans / Automatic transaxle assy (U151E)
Toyota U151E / U151F Transmission Repair Manual (RM1021U) PDF free onlineRepair Manual For Dodge Intrepid
Applications:Repair Manual Tractor
*2004–2006 Camry (V6) (1MZ/3MZ)
*2004–2008 Solara (V6) (3MZ)
*2004-2010 Sienna (V6) (3MZ/2GR-FE)
*2004-2013 Highlander (V6) (3MZ)(2GR)
*2004-2006 Lexus RX 330 (V6) (3MZ)
*2004-2006 Lexus ES 330 (V6) (3MZ)
*2005–2007 Avalon (V6) (2GR-FE)
*2006-2012 Rav4 (V6) (2GR-FE)
*2005–2009 Avensis (I4) (2AZ-FSE)
U151F – 5 Speed Automatic Transaxle (4×4)
Application:
*2004–2010 Sienna (3MZ/2GR-FE AWD)
*2004–2007 Highlander (V6 AWD)
*2006–2012 RAV4 (V6 AWD)
*2004-2008 Lexus RX330 AWD
Language: EnglishFormat: PDFPages: 155
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